Mercury Marine 40, 50, 60 EFI 4-Stroke Outboard Motor Service Manual


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Covers: Mercury Marine 40/50/60 EFI 4-Stroke Outboards

  • S/N 0T409000 and up, 2002 and newer

Pages: 589
Format: PDF
Compatibility: Windows/Mac/Tablet

This service manual contains information to carry out service, repair and maintenance on the Mercury 40 50 60 EFI 4-Stroke outboard motors. This professional quality service manual (also known as a repair manual or shop manual) contains detailed step-by-step instructions, specifications and accurate illustrations for the motor. View the service manual on your computer or print off pages as needed. Download this manual and get started on your project within minutes.

Topics in the Mercury Marine 40 50 60 EFI 4-Stroke Outboard Motor Service Manual:

Section 1 – Important Information
A – Specifications
B – Maintenance
C – General Information
D – Outboard Motor Installation

Section 2 – Electrical
A – Ignition
B – Charging & Starting System
C – Timing,Synchronizing & Adjusting

Section 3 – Electronic Fuel Injection
A – Theory of Operation
B – Diagnostics and Troubleshooting
C – Service Procedures
D – Emissions

Section 4 – Powerhead
A – Cylinder Head
B – Cylinder Block/Crankcase
C – Lubrication

Section 5 – Mid-Section
A – Clamp/Swivel Brackets & Drive Shaft Housing
B – Power Trim
C – Manual Tilt Assist

Section 6 – Lower Unit
A – Non-Bigfoot Gear Housing
B – Bigfoot Gear Housing

Section 7 – Attachments/Control Linkage
A – Throttle/Shift Linkage
B – Tiller Handle

Section 8 – Color Wiring Diagrams

This is a complete service manual that contains detailed procedures, photos and specifications.



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