1999-2001 Mercury 30/40 4-Stroke Outboard Motor Service Manual


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Covers: Mercury 30/40 Four Stroke, Carbureted Outboard Motors

  • S/N 0G760300 thru 0T408999
  • 1999-2001 model years

Pages: 584
Format: PDF file
File size: 18mb
Compatibility: Windows/Mac/Tablet

This PDF service manual contains all the necessary instructions needed to service 1999, 2000 and 2001 Mercury 30/40 hp four stroke outboard motors from top to bottom, according to the manufacturer’s specifications. This is the same manual marine technicians use to diagnose and repair the motor. Whether it’s routine maintenance, such as tune-ups and fuel system service, or more extensive repairs involving engine overhaul, this manual provides the most accurate information to perform the job.

Available for download immediately after checkout.


Important Information

  • Specifications
  • Maintenance
  • General Information
  • Outboard Motor Installation


  • Ignition
  • Charging & Starting System
  • Timing, Synchronizing & Adjusting
  • Wiring Diagrams

Fuel System

  • Fuel Pump
  • Carburetor
  • Emissions


  • Cylinder Head
  • Cylinder Block/Crankcase
  • Lubrication


  • Clamp/Swivel Bracket & Drive Shaft Housing
  • Power Trim
  • Manual Tilt Assist

Gear Housing

  • Gear Housing (Bigfoot or Non-Bigfoot)

Attachments/Control Linkage

  • Throttle/Shift Linkage
  • Tiller Handle

Manual Starter

Color Diagrams



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