Mercury 45 Jet/50/55/60 Outboard Motor Service Manual


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Covers: Mercury 45 Jet, 50, 55 Marathon, 55 SeaPro, 60, 60 Big Foot , 60 Marathon, 60 SeaPro (3 Cyl., 2-stroke) Outboard Motors

  • United States serial 0D000750 and Above
  • Belgium serial  09671687 and Above

Pages: 565
File size: 13mb
Compatibility: Windows/Mac computers

This PDF service manual covers the Mercury 45 Jet/50/55/60 2-stroke outboard motors listed and provides DIY and professional marine mechanics with the most accurate OEM technical information to maintain and service the motor. Service procedures, illustrations, torque specs and other important information are included.

High resolution digital PDF manual dated Dec. 1996. Designed to be viewed on your PC or Mac computer with Adobe Reader.


General Information & Specifications

Electrical & Ignition

  • Ignition System
  • Battery, Charging System & Starting System
  • Timing/Synchronizing & Adjusting
  • Wiring Diagrams

Fuel Systems

  • Carburetor
  • Fuel Pump
  • Fuel Enrichment
  • Oil Injection


  • Powerhead Disassembly and Assembly
  • Powerhead Removal and Installation
  • Test Run Procedure
  • Cylinder Block and Crankcase
  • Induction Manifold and Reed Block
  • Crankshaft, Pistons and Connecting Rods
  • Throttle Lever and Linkage


Clamp/Swivel Brackets and Driveshaft Housing

  • Power Trim (Design 1 through 4)
  • Manual Tilt (Design 1 through 4)

Lower Unit

  • Standard Gear Housing
  • 60 Big Foot, 60 SeaPro & Marathon Gear Housing
  • Jet Drive

Outboard Installation/Attachments

  • Ride-Guide Steering – Throttle/Shift Cables & Electrical Connections
  • Tiller Handle and Co-Pilot
  • Rewind Starter


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