Mercury 50 60 4-Stroke Outboard Service Manual (0T178500 and Above)

Covers: Mercury 50, 60 4-Stroke Carbureted Outboard Motors

• 4-cylinder, 996cc
• 2001 and newer
• Serial Numbers 0T178500 and Above
• Please contact us to verify compatibility if you have questions

Language: English
Pages: 552
Format: PDF
File size: 18mb
Compatibility: Windows/Mac/Tablet/Smartphone
Notes: Bookmarked, searchable, printable

Download the complete OEM service manual for your Mercury 50/60 4-stroke outboard motor in a convenient PDF. This has the information you need to successfully maintain, troubleshoot, and repair your marine motor and keep it running at its best. The PDF covers the exact procedures and factory specifications relied on by professional technicians when servicing these outboard motors.

Coverage includes everything from routine maintenance, such as tune-ups and adjustments, to more extensive repairs involving complete engine disassembly. Troubleshooting and fault-finding instructions with wiring diagrams are also provided to simplify fixing mechanical and electrical problems. You will have the comprehensive information you need to tackle any repair or maintenance work.

Dated May 2000, this publication is delivered as a PDF immediately after checkout, and is viewable on your computer, tablet, or smartphone. Whether you’re at home, in the shop, or at the marina, you’ll have access to the tech information you need to get the job done.

Topics:

Important Information

• Specifications
• Maintenance and Lubrication
• General Information
• Outboard Installation

Electrical

• Ignition
• Charging and Starting Systems
• Timing, Synchronizing, and Adjustments
• Wiring Diagrams

Fuel System

• Fuel Pump
• Carburetor
• Emissions

Powerhead

• Cylinder Block/Crankcase
• Cylinder Head
• Oil Pump

Mid-section

• Clamp/Swivel Brackets and Driveshaft Housing
• Power Trim System
• Manual Trim/Tilt

Gear Housing

• Non-Bigfoot Gear Housing
• Bigfoot Gear Housing

Control Linkage and Attachments

• Throttle/Shift Linkage
• Tiller Handle

Color Diagrams

• 50/60 (4-Stroke) Tiller Handle Electric
• 50/60 (4-Stroke) Remote Control Electric
• MPC 4000 Mechanical Panel Mount