Mercury Mercruiser 6.2L Engine Service Manual

Covers: Mercury MerCruiser 6.2 MPI ECT Marine Engine

• Serial number 2A456613 and Above
• Please contact us to verify compatibility before purchasing

Pages: 566
Format: PDF
File size: 54mb
Compatibility: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable

This PDF service manual contains all the necessary instructions to service or repair Mercury 6.2L marine motors with serial numbers 2A456613 and above. This is the same manual marine techs use to troubleshoot and repair the engine. Whether it’s routine maintenance, such as tune-ups and fuel system service, or more extensive repairs involving engine disassembly, this manual provides the most accurate information to perform the job.

Dated December 2015.

Topics:

Important Information

• General Information
• Emissions Control
• Maintenance
• Troubleshooting

Removal and Installation

• Removal
• Installation

Engine Mechanical

• Engine Disassembly
• Engine Inspection and Assembly
• Engine Troubleshooting
• Engine Wiring Harness

Electrical

• Starting System
• Waste Spark System
• Charging System
• Instrumentation and Controls
• Electrical Components

Fuel System

• MPI ECT Fuel System

Cooling System

• All Models
• Models with Standard Cooling
• Models with Closed Cooling
• Water Flow Diagrams

Exhaust

• Manifolds and Elbows
• Exhaust Pipe and Through-the-Propeller Exhaust

Steering

• Power-Assisted Steering Pump and Related Components
• Compact Hydraulic Steering

ZF/45C, 45IV, 63A, 65IV Transmissions

• General Information
• Specifications
• Fluids
• Shift Cable
• Pressure Test

Color Diagrams

• 6.2L Mechanical Wiring Diagram Non‑DTS
• 6.2L DTS Wiring Diagram

And Much More…