2002-2006 Mercury 150XRI, 175XRI, 200XRI Outboard Motor Service Manual

Covers: Mercury 150XRI, 175XRI, 200XRI EFI Outboard Motors

• S/N 0T409000 and up
• 2002-2006 model years

Pages: 631
Format: PDF
File size: 16mb
Compatibility: Windows/Mac computers

This PDF service manual covers service and repair of 2002, 2003, 2004, 2005, 2006 Mercury 150XRI, 175XRI and 200XRI outboard motors. Inside this downloadable manual you will find routine maintenance and tune-up instructions, repair/overhaul procedures, detailed technical specifications and clear illustrations to get the job done right the first time.

Digital PDF manual with links in the table of contents. Designed to be viewed on Windows/Mac computers with Adobe Reader.

Topics:

General Information & Specifications

• Specifications
• Maintenance
• General Information
• Outboard Installation

Electrical

• Ignition
• Charging & Starting System
• Timing, Synchronizing & Adjusting
• Wiring Diagrams

Fuel System

• Fuel Pump
• Fuel Injection
• Oil Injection
• Emissions

Powerhead

• Cylinder Block Assembly
• Exhaust Manifold and Exhaust Plate
• Crankshaft, Pistons and Connecting Rods
• Cylinder Head
• Cooling
• Throttle Lever and Shift Shaft
• Engine Break-in Procedure

Mid-Section

• Clamp/Swivel Brackets & Drive Shaft Housing
• Power Trim

Gear Housing

• Right Hand Non-Ratcheting
• Left Hand Non-Ratcheting

Attachments/Control Linkage

• Ride Guide Steering Cable/Attaching Kit Installation
• Transom Mounted Ride Guide Attaching Kit Installation
• Clevis Attaching Kit Installation

Color Diagrams

• Wiring
• Typical SmartCraft System Tachometer & System Speedometer Installation with System Link Gauges
• Oil & Fuel Flow Diagram
• Water Flow Diagram