Mercury 105/140 JET/135/150/175/200/225 Outboard Motor Service Manual

Covers:
1992-2000 Mercury 105/140 Jet, 135, 150, 150 XR6, 150 Magnum III, 150 EFI, 175, 175 EFI, 200, 200 EFI

• With Serial Numbers 0D082000 thru 0G960499

1992-2000 Mercury 150/200/225 Pro Max, 150/200/225 Super Magnum

• With Serial Numbers 0D082000 thru  0T105314

Pages: 797
Format: PDF
File size: 17mb
Compatibility: Windows/Mac computers

This PDF service manual covers service and repair of 1992 1993 1994 1995 1996 1997 1998 1999 2000 Mercury 105/140 JET/135/150/175/200/225 outboard motors. Inside this downloadable manual you will find routine maintenance and tune-up instructions, repair/overhaul procedures, detailed technical specifications and clear illustrations to get the job done right the first time.

Digital PDF manual with links in the table of contents. Designed to be viewed on Windows/Mac computers with Adobe Reader.

Topics:

General Information

• Specifications
• Maintenance
• Lubrication
• General Information
• Outboard Installation

Electrical

• Ignition
• Charging & Starting System
• Timing, Synchronizing & Adjusting
• Wiring Diagrams

Fuel System

• Fuel Pump
• Carburetor
• Fuel Injection 1995 and Prior
• Fuel Injection 1996 and Up
• Oil Injection
• Emissions

Powerhead

• Cylinder Block and End Caps
• Exhaust Manifold and Exhaust Plate
• Reed Block and Cylinder Head
• Crankshaft, Pistons and Connecting Rods
• Cooling
• Throttle Lever and Shift Shaft
• Break-ln Procedure

Mid-Section

• Clamp/Swivel Brackets & Drive Shaft Housing
• Power Trim

Lower Unit

• Right Hand Rotation
• Left Hand Rotation
• 1.78:1 Ratio (4-1/4, Dia.)
• Right Hand Non-Ratcheting
• Left Hand Non-Ratcheting
• Jet Outboards

Attachments/Control Linkage

• RideGuide Steering Cable/Attaching Kit
• Transom Mounted RideGuide Attaching Kit Installation
• Clevis Attaching Kit Installation
• Remote Control Installation
• Required Side Mount Remote Control or Ignition Key Switch Assembly
• Routing Location for Wiring and Hoses thru Clamp in Bottom Cowl
• Shift Cable Adjustment and Installation to the Engine
• Throttle Cable Adjustment and Installation to the Engine
• Battery Connections
• Fuel Connections