Mercury 40 50 60 EFI 4-Stroke Outboard Service Manual

Covers: Mercury 40/50/60, 40/50/60 SeaPro, 40 Jet 4-Stroke EFI Outboard Motors

• 4-cylinder, 995cc
• Serial Numbers 1C453840 and Above
• Please contact us to verify compatibility if you have questions

Language: English
Pages: 585
Format: PDF
File size: 60mb
Compatibility: Windows/Mac/Tablet/Smartphone
Notes: Bookmarked, searchable, printable

Download the complete service manual to maintain, troubleshoot, and repair your Mercury outboard motor. This convenient PDF service manual covers procedures relied on by professional technicians when servicing Mercury 40/50/60 EFI 4-stroke, 4-cylinder EFI outboard motors.

Coverage includes everything from routine maintenance, such as tune-ups and adjustments, to more extensive repairs involving complete engine disassembly. Troubleshooting and fault-finding instructions with wiring diagrams are also provided to simplify fixing mechanical and electrical problems. You will have the comprehensive information you need to tackle any repair or maintenance work.

Delivered as a PDF immediately after checkout, this manual is viewable on your computer, tablet, or smartphone immediately after checkout. Whether you’re at home, in the shop, or at the marina, you’ll have access to the technical information you need to get the job done.

Topics:

Important Information

• Specifications
• Maintenance, Lubrication and Storage
• General Information
• Outboard Installation

Electrical

• Ignition
• Charging and Starting Systems
• Timing, Synchronizing, and Adjustments
• Sensors

Fuel System

• EFI Theory of Operation
• Troubleshooting, Tests and Diagnostics
• Component Removal and Installation Procedures
• Emissions

Powerhead

• Cylinder Block/Crankcase
• Cylinder Head
• Oil Pump
• Cooling

Midsection

• Clamp/Swivel Brackets and Driveshaft Housing
• Adapter Plate and Driveshaft Housing
• Power Trim System
• Gas Assist Manual Trim/Tilt

Gear Housing

• EZ Shift (1.83:1 Gear Ratio)
• Command Thrust EZ Shift (2.33:1 Gear Ratio)

Control Linkage and Attachments

• Throttle/Shift Linkage
• Tiller Handle

Jet Drive Outboard

• Component Removal and Installation
• Jet Drive Disassembly
• Shift Cable
• Throttle Cable

Color Diagrams

• Engine Wiring Harness Diagram