2001-2009 Suzuki DF90 DF100 DF115 DF140 Outboard Service Manual

Covers: 2001-2009 Suzuki DF90, DF100, DF115, DF140 Outboard Motors
Language: English
Pages: 616
Format: PDF
File size: 43mb
Compatibility: Windows/Mac/Tablet/Smartphone

This high-resolution, downloadable PDF service manual contains service and repair instructions for 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Suzuki DF90, DF100, DF115 and DF140 outboard motors. This is the same guide marine technicians rely on to troubleshoot and repair the motor. From top to bottom, it provides the most accurate OEM technical information to safely perform maintenance, repair and overhaul procedures.

Coverage includes routine maintenance and tune-ups, the basic engine assembly, electronic fuel system and ignition, cooling, midsection, lower unit, and more. Addendums are provided to cover revisions from 2002 through 2009 model year changes.

The PDF will be delivered to you by email within minutes, allowing you to get started on your project without waiting for shipping. It’s a simple and fast system that saves you time and money.

Topics:

• General Information
• Specifications
• Service Data
• Torque Specs
• Fuel and Oil Recommendation
• Wire and Hose Routing
• Maintenance Schedule
• Maintenance and Lubrication Procedures
• Oil Pressure Check
• Cylinder Compression Check
• Electronic Engine Controls / ECM
• Ignition System
• EFI Fuel System
• Fuel Tank and Lines
• Diagnostic System and Codes
• Troubleshooting
• Electrical Components
• Cylinder Head
• Cylinder Block, Crankshaft and Piston
• Timing Chain and Tensioner
• Intake Manifold
• Oil Pump
• Engine Side Cover
• Driveshaft Housing and Oil Pan
• Swivel Bracket, Steering Bracket and Clamp Bracket
• Cooling
• Power Trim and Tilt Unit
• Pinion Bearing
• Lower Unit Gear
• Supplements for 2002-2009
  • DF140 “K2” (’02) Model Supplement
  • DF90/115 “K2” (’02) Model Supplement
  • DF90/115/140 “K3” (’03) Model Supplement
  • DF90/115/140 “K4” (’04) Model Supplement
  • DF90/115/140 “K5” (’05) Model Supplement
  • DF90/115/140 “K6” (’06) Model Supplement
  • DF90/115/140 “K7” (’07) Model Supplement
  • DF90/115/140 “K8” (’08) Model Supplement
  • DF100 “K9” (’09) Model Supplement