2001-2009 Suzuki DF90 DF100 DF115 DF140 Outboard Service Manual

Covers: 2001-2009 Suzuki DF90, DF100, DF115, DF140 Outboard Motors
Language: English
Pages: 616
Format: PDF
File size: 43mb
Compatibility: Windows/Mac/Tablet/Smartphone

High resolution downloadable PDF service manual containing service and repair instructions for 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Suzuki  DF90, DF100, DF115 and DF140 outboard motors. This is the same manual marine technicians use to troubleshoot and repair the motor. From top to bottom, this manual provides the most accurate OEM technical information to safely perform maintenance, repair and overhaul procedures.

Topics:

• General Information
• Specifications
• Service Data
• Torque Specs
• Fuel and Oil Recommendation
• Wire and Hose Routing
• Maintenance Schedule
• Maintenance and Lubrication Procedures
• Oil Pressure Check
• Cylinder Compression Check
• Electronic Engine Controls / ECM
• Ignition System
• EFI Fuel System
• Fuel Tank and Lines
• Diagnostic System and Codes
• Troubleshooting
• Electrical Components
• Cylinder Head
• Cylinder Block, Crankshaft and Piston
• Timing Chain and Tensioner
• Intake Manifold
• Oil Pump
• Engine Side Cover
• Driveshaft Housing and Oil Pan
• Swivel Bracket, Steering Bracket and Clamp Bracket
• Cooling
• Power Trim and Tilt Unit
• Pinion Bearing
• Lower Unit Gear
• DF140 “K2” (’02) Model Supplement
• DF90/115 “K2” (’02) Model Supplement
• DF90/115/140 “K3” (’03) Model Supplement
• DF90/115/140 “K4” (’04) Model Supplement
• DF90/115/140 “K5” (’05) Model Supplement
• DF90/115/140 “K6” (’06) Model Supplement
• DF90/115/140 “K7” (’07) Model Supplement
• DF90/115/140 “K8” (’08) Model Supplement
• DF100 “K9” (’09) Model Supplement