1985-1994 Suzuki DT40 Outboard Service Manual PDF

Covers: Suzuki DT40 outboard motors

• DT40C/CE/CER
• DT40W/WK

Pages: 274
Format: PDF
File size: 30mb
Compatibility: Windows/Mac/Tablet/Smartphone

This downloadable PDF service manual contains instructions, technical specifications and illustrations to repair your 85-94 Suzuki DT40 outboard motor. This is the same manual professional marine techs reference when servicing or repairing the motor. Whether it’s routine maintenance or more extensive repairs involving power unit overhaul, this digital manual provides the most accurate information to get the job done.

5th edition (digital).

Topics:

• General Information
• Specifications
• Torque Specs
• Service Data
• Maintenance and Tune-Up
• Electrical and Ignition
  • Inspection
  • Wiring Diagram
  • Disassembly and Assembly
  • Starter and Relay
  • Ignition
• Fuel System
  • Carburetor
  • Reed Valves
  • Fuel Pump and Filter
  • Tank
  • Squeeze Pump
  • Fuel Connector Plug
• Power Unit/Motor
  • Inspection
  • Removal and Installation
  • Disassembly and Assembly
  • Recoil Starter
  • Oil Injection System
• Housing and Bracket
  • Removal and Installation
  • Disassembly and Assembly
  • Servicing
  • Steering Tension Adjustment
  • Tilting Tightness Adjustment
  • Clutch Adjustment
• Lower Unit
  • Inspection
  • Removal and Installation
  • Disassembly and Assembly
  • Transmission Gear Adjustment
  • Trim Tab Adjustment
  • Prop
• Motor Setting and Optional Parts
  • Mounting on a Boat
  • Optional Parts
• Wire Routing
  • Fuel / Water Hose Routing
  • Wiring Diagram
• Troubleshooting Chart
• Supplements for:
  • DT40W “VF” 1985
  • DT40C “VH” 1987
  • DT40C “L” 1990
  • DT40C/40W/40WK “N” 1992
  • DT40TC “R” 1994