1973-1991 Johnson-Evinrude 60-235 HP Service Manual

Covers: 1973-1991 Johnson Evinrude 60 thru 235 HP outboard motors

• 60, 3 cyl 1986-91
• 65, 3 cyl 1973
• 70, 3 cyl 1974-91
• 75, 3 cyl 1975-85
• 85, V4 1973-80
• 90, V4 1981-91
• 100, V4 1979-80
• 115, V4 1973-84
• 115, V4 1990-91
• 120, V4 1985-91
• 135, V4 1973-76
• 140, V4 1977-91
• 150, V6 1978-91
• 175, V6 1977-83
• 175, V6 1986-91
• 185, V6 1984-85
• 200, V6 1976-83
• 200, V6 1986-91
• 225, V6 1986-91
• 235, V6 1978-85

Pages: 403
Format: PDF
File size: 99mb
Compatibility: Windows/Mac/Tablet/Smartphone

This downloadable PDF service manual is written for DIY maintenance, service and repair of ’73 to ’91 Johnson/Evinrude 60 to 235hp 3, 4 and 6 cylinder outboard motors. It includes specifications, procedures, photos and diagrams to assist with everything from tune-up to complete overhaul of the motor. Fully searchable and printable PDF viewable on your tablet, smartphone or computer.

Topics:

• Safety
• Tune-Up and Maintenance
• Powerhead Theory of Operation
• Powerhead Disassembly and Assembly
• Head Service
• Reed Service
• Bypass Covers
• Exhaust Cover
• Top Seal
• Bottom Seal
• Centering Pins
• Main Bearing Bolts and Crankcase Side Bolts
• Crankcase Cover
• Connecting Rods and Pistons
• Piston and Rod Assembly
• Crankshaft
• Cylinder Block Service and Honing
• Needle Main and Rod Bearings
• Break-in Procedure
• Fuel System
• Carburetor (Type 1, 2, 3, 4)
• Choke System
• VRO
• Fuel Tank
• Ignition System
• Starter and Alternator
• Electrical Components
• Remote Controls
• Lower Unit
• Water Pump
• Power Tilt/Trim
• Outboard Jet Drive
• Specifications
• Torque Values
• Gear Oil Capacities
• Wiring Diagrams
• Troubleshooting
• And More…